Applications | Sani Membranes

versatile filtration for MODERN BIOPROCESSING

With its unique vibrational anti-fouling mechanism and process control, Vibro^® Membrane Filtration (VMF) can be used in a range of applications and downstream bioprocessing steps. It solves common filtration challenges and helps intensify downstream processing (DSP).

IDEAL APPLICATIONS FOR VMF

WORKS BEST WHERE OTHERS STRUGGLE

Challenges in filtration can significantly influence overall bioprocess efficiency, quality and economy. Common constraints, such as membrane fouling, low yield due to product loss, inconsistent removal of impurities, scalability hurdles, significant physical footprint, high energy consumption etc., often limit the effectiveness of conventional filtration steps.

Our Vibro^® Membrane Filtration (VMF) technology is specifically designed to address these bottlenecks. It delivers consistent performance and up-time as well as increased product transmission while minimizing fouling and process interruptions – even with high viscosity media.

High Viscosity and Concentrated Media

VMF is ideal for processes where conventional systems struggle due to concentration/viscosity limits. Thanks to its low-flow operation and unrestricted flow path, vigorous pumping becomes unnecessary and the pressure drop in the system is kept to a minimum. At the same time, its vibration-based fouling control maintains optimal and uniform TMP.

Example applications:

Protein and polymer concentration (e.g. mAbs)
Biomass and fermentation broths
High-solids suspensions

Shear-Sensitive Products

For shear-sensitive products, VMF provides gentle processing that protects product integrity. Since fouling is controlled using localized vibrations, VMF can operate at low flow rates and without shear-intensive, vigorous cross-flow pumping. This results in a very low overall system shear, preventing negative effects such as complex molecule unfolding or aggregation while maintaining the integrity of sensitive products such as cells, viruses and LNPs.

Application examples:

Monoclonal antibodies (mAbs)
Messenger RNA (mRNA)
Adeno-associated viruses (AAVs) and lentivirus vectors (LVVs)
Lipid nanoparticles (LNPs)

Fouling-Prone and Difficult Feeds

Yield-Critical and High-Value Processes

VMF is the ideal solution for processes where every extra percent of transmission counts. Its vibration-based anti-fouling system allows operation at low and uniform TMP, resulting in efficient transmission along the entire membrane and extremely high yields. At the same time, gentle processing minimizes product loss through shear.

Application examples:

Monoclonal antibodies (mAbs)
Vaccines (e.g. mRNA)
Recombinant proteins

“Within a biorefinery setup, Vibro^® Membrane Filtration (VMF) was applied in downstream processing of protein‑rich industrial side streams, enabling efficient molecular-mass‑based protein separation and concentration with markedly reduced fouling compared to conventional membranes.”
Mihaela Tanase-Opedal, Senior Research Scientist, RISE PFI AS

APPLICATION EXAMPLES

Vibro^® Membrane Filtration (VMF)’s effectiveness has been independently reported in a several studies, consistently demonstrating significantly better performance than conventional TFF. The studies also show VMF’s long-term process stability at stable TMP, gentle product handling and efficient processing resulting in high yields and concentrations.

Factsheet about single-step filtration of precipitated mAbs using VMF

Single-Pass VMF of Precipitated mAbs

InArticles

Precipitation combined with Single-Pass Vibro® Membrane Filtration (VMF) is an interesting alternative to Protein A chromatography for the continuous purification of precipitated mAbs.

Factsheet about single-step filtration of mRNA using VMF

Single-Pass VMF of mRNA

InArticles

Single-Pass VMF significantly enhances the performance of in-line concentration and purification of mRNA constructs, with more than triple the sustainable flux rates reported for conventional single-pass TFF.

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INTENSIFied Downstream Processing with VMF

By mitigating fouling through membrane vibrations instead of crossflow, VMF is able to maintain high, stable flux and transmission even under challenging conditions. This allows higher throughput in smaller, more compact units, often replacing multi-stage or recirculating systems with fewer process steps.

At the same time, precise TMP control, low-shear operation, and a fully drainable design maximize product recovery and process robustness.

The result is a streamlined downstream workflow with lower energy demand, reduced footprint, and significantly improved yield and productivity.

Visualization of a typical bioprocess showing how VMF can replace and intensify DSP.

Clarification

VMF can fully replace centrifugation and depth filtration, achieving efficient clarification in a single step.

This setup avoids the high shear forces and scalability issues associated with centrifuges as well as the frequent filter replacements necessary for depth filtration. At the same time, it lowers facility footprint and reduces both CAPEX and OPEX.

concentration

Using targeted vibrations and precise flow control, VMF can maintain stable, high flux along the entire membrane, enabling efficient concentration even at very high viscosities and solids levels.

This avoids the flux and scalability challenges typical of conventional TFF and results in higher concentration factors, fewer process steps as well as a smaller equipment footprint.

DIAFILTRATION

In diafiltration, VMF can reduce buffer consumption and processing time by maintaining a low, uniform TMP and maximizing transmission across the entire membrane surface.

Impurities are efficiently and predictably filtered out while product quality is preserved. This results in fewer interruptions, lower resource use, and improved process efficiency and yield.

APPLICATION IN Other Industries

As a flexible and versatile technology, Vibro^® Membrane Filtration (VMF) can benefit a range of industries beyond pharmaceutical manufacturing, for example in the concentration of dairy products, beer brewing or the harvesting of algae.

Industrial site producing and harvesting algae.

ALGAE HARVEST

BEER BREWING

AGRICULTURAL RESEARCH

DAIRY PROCESSING

Frequently Asked Questions

Is the system compliant with FDA, GMP or other regulatory standards?

Which membrane/pore size/MWCO should I use for my application?

Can I use Vibro^® filtration for single-pass TFF (SPTFF)?

Can using Vibro^® filtration reduce my mAbs downstream process cost?

Yes, and in more than one way:

VMF clarifies mammalian cultures directly from the bioreactor in a single step.
VMF’s low, uniform TMP and high product transmission result in a high step yield.
The clarified broth contains less HCP and host cell DNA compared to conventional TFF due to minimal cell damage.
Protein A column capacity can be increased by concentrating the clarified broth on a UF Vibro^® membrane.

The result is a simplified, gentle and efficient process that significantly reduces the cost of mAbs purification.

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